HPS
Components

Hydraulic cylinder anatomy

The 9 main components of a hydraulic cylinder: the function of each, material spec and in-house manufacturing status at HPS. You can request a detailed sectional drawing and technical file from the engineering team.

Interactive 3D Model

Examine the components in the 3D model

Rotate with the mouse, click the red dots: the material spec and function of each component appears.

•••
01

Body (Barrel)

Main pressure chamber. Holds the piston inside; its inner diameter is precision honed for sealing (cross-hatch pattern, oil retention + lip friction).

Material
DIN 2391 ST52 / EN 10305-1 E355: cold-drawn seamless honed tube
HPS manufacturing
Honed tube is sourced from the supplier; end mount / port machining is done at HPS.
02

Piston

Divides the inside of the body into two pressure chambers. Under hydraulic pressure in one direction, it transfers load to the other side.

Material
High-strength steel (alloy), sealing and bearing surfaces precision machined
HPS manufacturing
Machined by HPS: CNC turning + grinding.
03

Rod (Piston Rod)

Force-transmission rod extending out from the piston. Its outer surface is hard chrome plated (corrosion + friction + sealing).

Material
CK45 or 42CrMo4 hard chrome plated rod (certified raw material)
HPS manufacturing
Supplied as certified chrome-plated rod raw material; HPS only does CNC machining.
04

Head (Rod Side)

The cover on the rod side of the cylinder. Guides the rod outward and houses the rod seal + wiper.

Material
Cast steel or alloy steel: port + thread + seal grooves machined
HPS manufacturing
Machined by HPS, welded to the body.
05

Rear Cap (Non-Rod Side)

The cover on the non-rod side of the body. Holds the pressure in the non-rod chamber.

Material
Steel: welded connection, mounting (clevis/flange) integrated
HPS manufacturing
Machined by HPS + connected to the body by welding.
06

Seals

Piston seal (internal division), rod seal (rod exit), wear ring (load support), wiper (dust scraper), scraper. Selected according to the application.

Material
NBR / HNBR / Polyurethane (PU) / FKM (Viton) / PTFE / Ceramic
HPS manufacturing
HPS selects them based on the application and installs them during assembly.
07

Gland / Bushing

Piston and rod support bearings. Prevent metal-to-metal friction under lateral force.

Material
Bronze or composite (PTFE bronze-filled)
HPS manufacturing
Sourced component, assembled by HPS.
08

Cushion (End-of-Stroke Braking)

Applies a hydraulic brake to the piston at the end of the stroke. A small fluid volume is compressed, the piston slows down, impact and wear are reduced.

Material
Internal bumper (rubber/PU) or stop ring (steel)
HPS manufacturing
Optional on request, for high-end applications.
09

Ports

Threaded holes for the inlet/outlet of the hydraulic fluid. BSP, NPT, ORB, metric. Standard according to the application.

Material
Threaded openings machined on the body or head/rear cap
HPS manufacturing
Machined by HPS with CNC; the standard is selected according to the customer spec.

For a full sectional drawing, material certificate and custom application combinations, submit a request to the engineering team.

Sectional drawing and technical file

Component-based material certificates, sectional drawings and custom combination spec files are shared by engineering on a project basis.

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